Remote Vibration Monitoring Services and Diagnosis Services is the process of monitoring a parameter of condition in machinery (vibration, temperature, speed, current etc.), in order to identify a significant change which is indicative of a developing fault. It is a major component of predictive maintenance.
Understanding machine health and planning actions in advance can increase plant uptime to 95%. Monitoring of critical machines is key to increasing efficiency and reliability and prevent frequent failures. 24x7 real time vibration monitoring also helps prevent frequent failures and breakdown of expensive machines thereby reducing the cost of maintenance.
ROKADE Group deploys their Condition Monitoring Wired / Wireless Sensors on the Machinery and the data is accessed Remotely via the Cloud. This Online machinery analysis system is specially designed for rotating machinery like turbines, compressors, fans, blowers, motors and pumps. It collects and stores all data required, at preset intervals, to analyse the behaviour and health of machines. Data captured includes the time of occurrence of alarm, cause of abnormality, etc
- Continuously monitoring of vibration, bearing condition and / or temperature
(locally and remotely) - Trending plus frequency analysis
- 24/7 remote monitoring by an expert
- 24/7 access to the readings
- Immediate e-mail notification of any change in condition
- Status reports on regular basis
- Independent of Customer’s Network
Remote vibration monitoring data analysis can help diagnose problems efficiently, especially for production facilities in remote locations.
HOW IT WORKS
1. Collect
2. Upload
3. Analyze
4. Report
5. Review
6. Mitigate
Powerful Tools
Applications
Fans
Cooling towers
Pumps
Compressors
Motors
Small turbo machines
Generators
Construction site dewatering pump
Diagnosis using Remote Vibration Monitoring Analysis
Bearing - wear, fatigue, defects and improper lubrication
Lubrication - insufficiant lubrication and contamintation
Pump impeller - issues and wear
Misalignment - shaft, components and couplings
Fan imbalance
Mounting issues
Looseness - component and machine
Benefits of Remote Vibration Monitoring & Diagnosis
Cost effective
Saves money – no need for certified vibration analysts on site.
Saves time – plant personnel can collect data when needed.
No capital investment – a simple monthly or quarterly fee per machine.
Improved equipment reliability, safety, and lower maintenance costs.
Portable, Online and Wireless technologies
Total Machine Reliability
Eliminate Machine Failure
Effective and Efficient Maintenance
Extend Machine Lifetime
Increase Production and Profits
Safety, Health and Well-being
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Other Services
Rotor Repairs
Remote Vibration and Condition Monitoring it is the process of monitoring a parameter of condition in machinery (vibration, temperature, speed, current etc.)
Dynamic Balancing
Dynamic balancing is a way of balancing machines by rotating parts quickly and measuring the imbalance. The imbalance measured can then be corrected
Vibration Analysis
Vibration Analysis is the most predominant technique for Detecting, Monitoring & Analyzing the vibration levels and frequencies of industrial machinery